RV Builder's Hotline
About the Hotline March 14, 2009 Subscribe free
Hot threads online
  • Airbox cracks
    Reports of fatigue-type cracks developing on the FAB top plate. (VAF)
  • Leaning for taxi?
    The experts say if you don't lean "real bad" on the ground, your plugs will be good and fouled by the time you're ready to take off. (RV-10 List)
  • ICOM A-210 radio wiring
    One RVer takes us through the steps. (Rivetbangers)
    Related link:
    Letters from Flyover Country - 210 wiring
  • Oil cooler failure
    How often do oil coolers fail? (SoCAL RV YGroup - reg. required)
  • Bob Archer antenna
    Why does an antenna in each wingtip, each connected to a VOR receiver, produce a stronger signal? (AeroElectric)
  • Favorite weather Web sites
    What are yours?(Ohio Valley RVators on Yahoo)
    Archive:
    Weathermeister is ready for prime time.
  • The FAB
    A discussion about a pain in the neck. (RV-10 List)
  • Backup instruments-altimeter
    What instruments are most reliable for IFR flight?(VAF)
  • DSub pin crimping
    Some good "how to"s (VAF)
  • Antenna musings
    What would you recommend for someone considering upgrading antennae? (VAF)
  • Music input
    Can you use passenger input as a music source? (Rivetbangers)
  • Starting an engine on electronic ignition
    Better to start on an impulse coupled mag. (VAF)
  • Water landings in an RV
    What would you do if you had to ditch? (VAF)
  • RV-12 aft window installation
    Looking for an easy way to install the window with the turtle deck skins permanently riveted. (VAF)
    Related link:
    Marty Santic's blog
  • Nose wheel movement
    Should nose wheels move a little easier than some do? How? (RV Builders Y Group - reg. required)
  • Oshkosh get-together?
    Should we schedule a BOYB/BOYFC (bring your own folding chair?) get-together?(Van's Air Force on Facebook)


    VIDEOS

    First Flight N517DG
    Video 1
    It's impressive when RV builders turn out to be not only great builders and pilots, but great video creators. Very entertaining. (3/9/09)
    12 Oaks 2/28/2009
    High-speed pass
    There's nothing like a couple of high-speed passes to brighten up a March Saturday.

    FEATURED STORY 

    The long way home

    A few years ago, we gave the proper respect to those who build their RVs in near record time when we profiled Mark Chamberlain's RV-7, which he built in just 16 months. No, it wasn't a quickbuild kit.

    But we're overdue -- long overdue -- paying the similar respect to a breed of builder of which legends are made -- the builder who takes many years to complete his or her project.

    I'm on year eight of my RV-7A build and the reasons for that have been well documented. But there are builders who've been sticking to it longer than I have. Here are their stories. (More)

    The I39 Fly-in
    Checking out Black magicDan Overall's fly-in has become the de facto kick off to the fly-in season. Last Saturday, he held the annual event at his hangar in Richmond, Kentucky. Good. It's been a long winter. Here's some various links to pictures and information about the event.
    Mike Norton's pictures
    Bobby Hester's pictures
    VAF thread

    Engine monitoring today
    Engine monitorVirtually all modern engine monitors provide a plethora of information to the pilot. All basic functions are expected to be included with the offerings for our airplanes—you could say we’re information spoiled. I’m happy to say that most builders with a sizable investment ahead of the firewall are seeing the value of allinclusive monitoring. It’s not just for the retentive types anymore. At a minimum, you’ll be monitoring. (Stein Bruch in Kitplanes)

    RV-12 progress report
    RV-12Van's Aircraft issued an update on the RV-12 kits on Tuesday. One of the more interesting items was this: "We recently learned that the widely discussed rumor that an E-LSA can be changed/reconfigured with
    impunity after it was licensed isn’t entirely correct. Yes, the airplane can be changed, but the owner would then be required to re-state the Form 8130-15, affirming that the revised airplane still meets the
    standards of the LSA category. Since Van’s can not supply a new form, the burden of proof would fall to the builder (see FAR 8130.2F). We don’t know what form of proof the FAA might require in this case." (Read the update)

    Related link:
    RV-12 plans/manual changes released
    Plans 31-03 Revisions (released this week)
    Plans 31-15 Revisions
    Plans 3-4 Revisions
    Plans 3-3 Revisions
    Plans 3-2 Revisions

    Serious injuries in Indiana RV-3 crash
    RV-3 crashWalt Fritz, 80, of Indianapolis man was listed in good condition at Wishard Hospital in Indianapolis Sunday after a plane he was piloting crashed in a Putnam County field last Saturday morning. (More)

    A visit with two Texas craftsmen
    Mazda powered RV-10Keith Williams, of EAA Chapter 33, picked a good place to have some bad luck. When his pickup truck broke down, he got to visit with a couple of expert builders, including the builder of an RV-9 1/2. (The Lippisch Letter)

     

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  • CALENDAR

    CA: San Andreas. April 25 San Andreas, CA. Calaveras County Airport (KCPU)—Fly-In & Open House 8am-5pm. About 35 RVs showed up last year.

    SC: Columbia. Palmetto chapter EAA RV fly-in cookout. April 4. 11 a.m. (More)

    FunPlacesToFly.Com


    ACCIDENT REPORTS

    AL: Seale. Probable cause determined in the 4/7/08 crash of an RV-10 in which two were killed during an instrument approach. They were on their way to Sun n' Fun. Spatial disorientation. The NTSB says the pilot had no indicated instrument time in an RV-10.

    (Data | Background)

    NEW INCIDENTS
    IN: Greencastle. Pilot sustains serious injuries when RV-3 crashes during forced landing after engine failure. (Data )


    OTHER NEWS

    Hartzell's ASC-II Props Approved For Van's Aircraft
    Van's RV models powered by Lycoming -360 engines will accept the new Hartzell 2-blade ASC-II composite props, while the RV-10 with Lycoming -540 power plants can use the new 3-blade composite propeller(ANN)

    Related link:
    RV-10 list thread

    Behind the scenes at Advanced Flight Systems
    A nice look at a growing company operated by an RVer (EAA 105)

    Vertical power wiring schematic for SD-8
    The company has issued a wiring diagram for a dual alternator/single battery setup for the VP-50. (Vertical Power)

    Sharing the RV Experience
    Or any other aviation experience for that matter (PapaGolf Chronicles)

    To wire or not to wire? Part II
    The follow-up to Mike Rhodes' article as he wires up his RV-9A (EAA Chapter 902)
    Related Link:
    Letters from Flyover Country - The wiring plan

    AeroElectric Revision 12
    Revisions and additions to the AeroElectric Connection book are now available
     
    BUILDER TIPS 

    How to make a wiring harness
    Wiring harness slideshowI'm the first to admit, I know virtually nothing about making a wiring harness, despite several sessions trying to learn. But in the process of investigating the PS Engineering 1000II intercom wiring, I stumbled across this Powerpoint presentation on the subject, taking note of Raychem solder sleeves (Seriously, go look that up on Google, especially the ones that cost $200-$700 each). It also has an introduction to some tools you'll use and some techniques. Keep in mind, you must have Microsoft Powerpoint on your computer for this link to work. (Download the presentation)

    Electric trim wiring
    (From Vertical Power's newsletter)

    Many experimental aircraft today use electric trim motors from the Ray Allen Company. Along with the seemingly simple task of installing the trim motor comes more complexity and questions.  
     
    How do I show trim position?
    How do I make the trim less sensitive at speed?  
    How do I wire it for the co-pilot and pilot?  
    What about runaway trim?   
    How do I run them in a 28v system?  
     
     
       
     
    The Ray Allen trim servo (models T2-7A-TS, T2-10A-TS, or T3-12A-TS) has five 26ga wires, as shown in the diagram below:
     

     
    The trim motor itself is driven by the two white wires. It does not matter how they are connected, as the polarity can be changed in the setup menus. The direction of travel is controlled by reversing the positive and negative connections to the trim motor. This is done conventionally using switches or mechanical relays, but is done in the Control Unit with solid-state circuitry. Therefore, no external relays or switches are required between the trim servo and the Control Unit
     
    The position sensor uses three wires to determine the position of the sensor within the servo:
    white/ orange - connect to ground.
    white/blue - connect to a steady reference voltage.
    white/green - the voltage on this wire changes as the servo moves.

    The three wires are connected within the servo to a potentiometer. You can simply run all five wires from a servo directly to the VP Control Unit.
     
    Then, you run wires from the pilot's and co-pilot's trim switch (typically a coolie hat on the control stick) directly to the Control Unit. No external relays, black boxes, or indicator lights are required for trim wiring.
     
    These servos are designed to run at 14 volts, and the VP Control Unit provides regulated 12v power to the trim motors so they can operate safely in 14v or 28v systems.
     
    The VP Control Unit now knows the trim input commands from the pilot and co-pilot, trim position, and has the ability to drive the trim motor. From that, it provides runaway trim protection, variable speed trim, trim position display, "trim running" indicator, management of conflicting inputs from the pilot and co-pilot, and backup trim controls.
     
    That's one example of what we mean when we say "simpler wiring, more features."
     

    Cutting tubing with your table saw
    Cutting tubingThe abrasive cutoff wheel, often referred to as a "chop saw blade" is mounted in the table saw in place of the normal saw blade. Make sure your cutoff wheel is appropriate for the arbor size of your table saw. This operation is going to create a lot of sparks! Make sure you clean ALL wood chips and sawdust out of your saw and the area where you're cutting to avoid fire hazard. Also make sure you have a fire extinguisher handy just in case. (The Experimenter - See slideshow)

    Tip: Degaussing the Rollbar
    I've been asked this question several times, so I thought I would write up a quick FAQ. I really wanted to put my Vertical Card Compass in the upper left corner of my RV-8A. However, when I placed my compass there, it swung approximately 60°. Some experimentation with a handheld hiking compass indicated that my rollbar had a definite magnetic field. I tried a few tricks to locate the exact location of the problem. As it turns out it doesn't matter--we're going to degauss the whole rollbar here. (Guy Prevost on VAF)
    PICTURE OF THE WEEK

     

    With this picture from Tom Velvick, one almost expects the plane to be registered to Jackie Gleason. (You kids won't understand that reference). By the way, I'm in need of your favorite RV pictures for this space. Send 'em along.

    The RV Builder's Newsletter is published every other Saturday morning -- more often as time allows -- and is distributed to those interested in building and flying the RV aircraft featured by Van's Aircraft Inc. There is no cost to subscribe and the newsletter is delivered by e-mail in html format. ©2008 Bob Collins. This newsletter is not endorsed by, approved by, or affiliated with Van's Aircraft Inc. The Hotline is produced by Bob Collins, 2734 McKinley Dr., Woodbury, Minnesota 55125-3487. You may unsubscribe at any time by selecting the link above. Site Meter