RV Builder's Hotline
About the Hotline February 28, 2009 Subscribe free
Hot threads online
  • Engine prices
    Sticker shock hits the RV universe too. It's a shame we need engines. (VAF)
  • Nose gear SB
    A pilot notices a difference since make nose gear changes. Why? (VAF)
  • Fiberglass layup orientation
    So much bad information out there, some of it is all in one thread. Just look at the people correcting one another. Curious, indeed. Me? I(VAF)
  • RVs and IFR
    How often do you operate your RV in instrument meteorological conditions? (VAF)
  • All about stick grips
    What stick grip did you order ..... and why? What functions do you control from the stick? What functions do you wish you had provided for on the stick? (RV-10 List)
  • Fitting side skins
    Sometimes the answer to building an RV is just to walk away and come back later. (VAF)
  • Speaking of Oshkosh
    It's never too early, although it looks like RVers are getting more spread out than in past years. (Rivetbangers)
    Related thread:
    Osh 2009 (VAF)
  • Under panel fuse block mount
    How did you mount the fuse block under the panel? (RV YGroup - reg. required)
  • Another cracked canopy
    These are awful stories. What would you do in this case? Replace or try to ignore? (VAF)
  • How to attach wire to a female D-sub pin?
    A pretty good discussion of the tools required for making a proper connection using D-sub connectors. (AeroElectric)
  • Increasing VNE
    What keeps guys who are increasing their speed from shaking their RV tails off? (VAF)
  • Scary event
    Darwin Barrie's frightening tale: "I'm now passing by PIR and have to decide whether I can make Goodyear. I'm 5 miles out from Goodyear. I've declared an emergency and they've cleared the airspace. I'm able to get 500 feet more altitude." (VAF)
  • How to jumper wires on the ICOM A210
    Getting the real picture from schematics. (VAF)
    Related link:
    Daisy-chaining pigtails (AeroElectric)
  • Sealing the firewall
    Tips for getting ProSeal into tight spaces, and the right spaces. (VAF)


    NEW VIDEOS

    Dam flying
    Flying over the dams in an RV-6
    Having smashed my aircraft's propeller and complaining about not having a flyable aircraft for 3 months, I was offered a ride on an RV-6A. We took off from Perth, headed SW, dropped low over the hills north of Stirling, buzzed a few dams, then off over the Firth of Forth and back to Perth. All that without dropping below 140mph at any time. (Watch)

    Pitot installation

    Wingscape construction
    A friend records a builder as he contemplates installation of a heated Dynon pitot. Also, tips for installing washers. One suggestion, guys: washer wrenches. Well worth the price. (Watch)


    FEATURED STORY

    Approaching the canopy
    Canopy jig
    The point at which you begin construction of a canopy frame seems to coincide with the point that Van's instructions appear to make the transition from narrative to forcing you to depend on the drawings. But on this score, there are important tips that will make the rest of your canopy project go a bit more smoothly. The blog, airplane (I don't know the writer), is just now setting up a canopy jig, and is incorporating many of these tips. If you're approaching this stage, it's worth following along this week. (See the blog)
    Related links:
    Canopy cutting (RVBH)
    How to fix a canopy crack (MN Wing VAF)

    Flying stories
    All the Right Stuff
    Tom Martin makes some friendsThere Tom Martin was. Flying along in his Rocket. "About 15 minutes north of Memphis there was a sudden, and very attention-getting roar of noise, in the cockpit.  I could feel vibrations in the floor and through the firewall." Welcome to Arkansas (Read Tom's entertaining story). 

    How not to buy an RV
    If you are going to buy an aircraft, 1. Never use a pre buy inspector recommended by the seller. 2. Pictures of an aircraft can lie. 3. Get someone who knows the aircraft, and has a “good guy” reputation to look, feel and smell the aircraft. 3. If it smells like a skunk, don’t kiss it! (Tom Irlbeck in the March newsletter of VAF Minnesota Wing)

    Ralph Capen's RV
    Ralph CapenA story in the last few weeks in a Maryland newspaper illustrates the point that local media reporters are just as interested in your project as all of your friends who look at you funny when you say, "I'm building an airplane." Be sure you watch the accompanying video. (The Daily Times)

    Fuel pump installation blamed for fatal RV-7 crash
    The National Transportation Safety Board this week said improper installation of a fuel pump is the likely cause of a crash that killed pilot Steve Wilson in February 2008. "When the engine's fuel pump push rod is in the extended position it can interfere with the placement of the fuel pump lever arm during the installation, which results in it being obstructed or jammed against the engine case, possibly creating a crack in the pivot area of the lever arm," the NTSB report said. (Read more).


    The NTSB also issued its finding in the February 2008 RV-4 crash in North Carolina that killed Darrell Proctor. The NTSB said he attempted a "split s" type maneuver close to the runway. (Read more)

    Ben Schneider’s Mazda Renesis-powered RV-7
    Mazda installation My alternative engine installation in my RV-7 is a Mazda Renesis (RX-8) engine built for this purpose by Bruce Turrentine. The intake, exhaust, and cooling systems are of my own design, though Ed Klepis at Tech Welding welded the intake and fabricated the cooling system from scratch. I prefabricated and fitted all the components for intake and had Ed do the actual welding. (EAA Experimenter)

    Baffling baffles
    BafflesSome of the most entertaining posts on the e-mail lists are the cries of anguish from RV builders working on baffling. I say "entertaining," only because I haven't undertaken this task yet. Ken Boucher, author of Ken's RV-8 blog, has, however, and he seems remarkably sanguine. (Read his latest entry)
    Baffling advice:
    Dualrudder.com
    Phil's RV-7 project

    THE LONGEST ACTIVE RV PROJECT

    I'm still looking for your story about your Rv airplane project that's taken longer, perhaps, than you intended. Other stories I'm soliciting comments on include your Rv wish list, builder withdrawal for builders who are flying, the spouse behind the project, and your favorite RV flying destinations. Please contribute your thoughts. It doesn't cost anything. Go here.

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  • CALENDAR

    KY: Richmond. March 7. Dana Overall's fly-in at i39. "We have had over 100 GA aircraft here for this one day fly-in The list of RV goes from RV-3s to Evos, Harmons, Supers to 4's, 6's, 7's, 8's, 9's....but no 10's as of last year. Let's change that one. This is a very low key, get the birds out and stretch those legs after the prior couple of months of winter weather flying." (More)

    MN: Lake Elmo. March 28. Quarterly meeting of Van's Air Force Minnesota Wing. Featured: Doug Rozendaal who has flown airplanes we can only dream of. Doug is a great speaker and this will be a unique chance to hear a most educational and entertaining talk. (From Doug Weiler)

    Germany: European 2nd RV fly-in. Damme Airfield. May 22-24, 2009. BBQ, party, and forums.( Read more)

    FunPlacesToFly.Com


    LETTERS FROM FLYOVER COUNTRY
    Sunrise:
    All over America, hangar doors are opening today. This is a good thing, and we should pause to remember the message that sends. (More)

    ACCIDENT REPORTS

    No new accidents reported.


    OTHER NEWS

    Podcast: Electrical systems
    ANN's Paul Plack talks with CFI Bob Miller of Over The Airwaves about Bob's belief that modern aircraft demand pilots become thoroughly familiar with their electrical systems. (mp3)

    AeroElectric Revision to Drawing 12
    Here's the updated section on batteries for AeroElectric Connection. Here's the updated drawing J-12.


    IN THE MAGS
    Fasteners -- RVer Tim Kern has penned an article on threaded fasteners. EAA Sport Aviation - March 2009. Pg. 80.

    Day-tripping: Fall foliage flyers take a siesta
    Some colorful touring of the Carolinas. Includes an RVer... or two (EAA 242 February newsletter)

    Use of Non-Aircraft Parts in Critical Systems in Amateur-Built Aircraft
    There is a potential risk related to the use of non-aviation components in critical systems in amateur-built aircraft. Failure of a critical fuel system component, such as a non-aviation fuel flow transducer within an aircraft engine compartment, could result in a pressure-fed fuel leak which, if ignited, would generate an intense in-flight engine fire. (EAA 106 newsletter)

    Flying trip to NYC in an RV-6
    There is no reason to avoid the trip because of apprehension about that communication. (Bob Axsom in EAA 732 newsletter)

    BUILDER TIPS

    Replacing the battery in a Garmin 296
    Fixing a 296On the Ohio Valley RVators Yahoogroup (registration required), Bobby Hester discusses changing the battery on his Garmin 296 GPS. "I got it changed and it powered up ok, it took a long time to find
    itself I am going to let it stay on and charging overnight then I'll turn it off and check it again when I get home from work, it should find itself right away. I'll then have to let it set for about a week to see
    if it will find itself quickly, before I know if it is fixed. He provides some pictures here.
    He also has an outstanding Web site.

    Shaping micro
    Shaping microEventually your glass work gets down to final contour and filling surface weave. In past posts I've suggested laying on more dry micro ("dry" meaning like stiff peanut butter) than seems strictly necessary, as you want to contour and sand just once. The lowest low spot in your fill application should be higher than the final countour, which brings up the subject of rapidly removing all the excess. Sanding down the excess can be tedious and dusty. During cure, epoxy goes through several stages, from viscous liquid, to sticky jell, to firm but flexible, and on to hard cure. You can save a lot of work with some timing. About 4 hours into cure (assuming West and slow hardener) grab a Stanley Surform file. The micro is still way too soft to sand, but a Surform will rip the excess down to contour very quickly. You get nice neat shavings (like dry cheese), not dust; you don't even need a mask. Just swipe the Surform across the surface. If the shavings don't stick to the file, it's ready. Stop just shy of final contour and come back in 24 hours for a lot less final sanding. If you wish you can slick off the Surform marks with a vixen file at the same time. Push it off-angle about 30 degrees. Same idea works with polyester body fillers (Rage, etc), but the time window is not as wide. (Dan Horton via VAF)


    CherryMAX rivet installation and removal
    CherryMaxIn this latest EAA video for homebuilders, we learn some of the differences between installing a CherryMAX rivet vs. a typical pop rivet. Hopefully, you're not like me. There are things here I should've known before I installed a few in my RV-7A airplane. This is one of the best EAA videos yet. (Watch)

    Related Link:
    Leading the blind - CherryMAX rivets - October 2004 Sport Aviation Magazine (Members only)

    Looking for AirVenture housing?
    Michelle Mangan, an acquaintance on Twitter helps connect local residents in Oshkosh with people who want to stay in a home. She writes, "I have a list of home owners I work with - some as close as less than a mile away from the grounds all the way to about 30 minutes from the grounds. If someone is interested in finding housing they can send me an email or call me at 920.279.2814 and give me the following info so I can narrow the list down for them. 1. Number of beds needed 2. Number of people attending 3. Desired proximity to the grounds 4. Any pet allergies (although pets won't be present it's always nice to know if there may be dander in the rental) 5. Desired price range 6. Do they want a private rental or is shared with homeowners OK? 7. Any "must haves" - e.g. central air, etc. Once I have that info I go through my list and present the results. Once it's been narrowed down I give contact info to both parties and they finalize everything from there."

    PICTURE OF THE WEEK
    Cold front flying

     

    Throw a cold front and some clouds into the mix and some group shots of RV look cooler than with just a perfect blue sky as a backdrop. More pictures here.

    The RV Builder's Newsletter is published every other Saturday morning -- more often as time allows -- and is distributed to those interested in building and flying the RV aircraft featured by Van's Aircraft Inc. There is no cost to subscribe and the newsletter is delivered by e-mail in html format. ©2008 Bob Collins. This newsletter is not endorsed by, approved by, or affiliated with Van's Aircraft Inc. The Hotline is produced by Bob Collins, 2734 McKinley Dr., Woodbury, Minnesota 55125-3487. You may unsubscribe at any time by selecting the link above. Site Meter