RV Builder's Hotline
About the Hotline                                  May 22, 2006 Subscribe
Hot threads online
Antennae
So many, but where do they all go? (AeroElectric List)
Lightspeed EI
True life experiences. (VAF)
Giving up. Cutting back.
Paying for your project (VAF)
Wing wiring runs
How 'bout this route? (VAF)

Installing radio trays
Panel clearance questions (RV-List)

Instrument panel hole cutting
Do it yourself or send it out? (RV-List)

Ryton pumps
Why do they break? (RV-List)

Draining the gascolator
Without taking the cowl off (VAF)

Insurance woes
Hard to get insurance on an RV-10? (RV-10 list)

Subie vs. Lycoming
A fly-off at Van's (VAF)

Gascolator installation
Here's one idea.

Fuel pumps
Are they always this loud? (VAF)

How not to do your first engine runup
Fortunately, it was a Lancair. (SoCal RV List)


FIRST FLIGHTS
James Stringer, Cambridge City, UK. RV-6. 5/16/06
Donald Carnegie, UK. RV-7A. 5/18/06
Dan O'Sullivan, Melbourne AUS. RV-7. 5/16/06.
 Lee and Richmond Apaka, Fairfield CA. RV-7. 4/26/06
Read about these first flights at the Van's Air Force first-flight page.


Flying Stories

My first guess as to what was wrong was water in the fuel (wrong), a problem a couple other aviators from 2V2 had recently experienced so I turned on the boost pump, switched
tanks, and pushed in the mixture and throttle but there was no appreciable change in anything. (RVator John Knollenberg)



VOLUNTEER NEEDED

There's only so much I can fit in a day, so I haven't been able to get to this task yet: indexing all of the stories and tips on the Builder's Hotline. Care to help? Ideally, it'd be a simple spreadsheet or html page listing the subject area, title and URL of the article (which is usually an external URL). If so, please let me know as I think it would be a good service to readers.

Roll your own
Will you send your completed RV out for paint? Or do it yourself?

Back at Oshkosh in 2000, when I was just getting around to thinking about building an RV, I stopped by one of the forums on painting your aircraft. "You could roll it on with a roller," the guys aid. "Nobody is going to notice after you're 500 feet in the air." Right. The trouble is you have to land.

There's been plenty written about how best to approach painting your airplane, but as with just about everything else, what you choose to do depends on money, time, expertise and whether you believe the guy at Oshkosh. So I've assembled a short -- very short-- list of online articles about painting your own airplane.

In the time I was putting the newsletter together this week, RVator Darwin Barrie got the paint job finished on his bird and he's probably back flying by the time you read this. But before he firewalled the throttle, he greased a gorgeous article on painting for the RV Builder's Newsletter.

Another favorite site is RV-8.com, where the author writes, "I have always wanted to learn how to paint myself. I would also like to be able to make my own repairs and changes without having to be dependent upon a paint shop. The paint job is where you can save a huge chunk of $ if you're willing to do it yourself. For all these reasons I have committed to tackling the task myself." Follow along on his educational journey. It's a great article.
Painting articles & threads
Product review: Aircraft painting 101
Sam Buchanan's paint page
Plane & Pilot article: Painting
Painting: Solving the mystery by Ron Alexander
How to set an HVLP spray gun
RV Builder's List: Rolling your own (discussion)

Let's eat!
We're now ready to begin taking "reservations" for the Oshkosh BBQ to get a head count to assist us in planning. All you need to do is fill out a form and indicate how many are coming and your preferred meal. (More)

RVating 1,2,3
So what are you doing these days?’ the Dude asks.
And I say, ‘We’re building an aeroplane.’ And the Dude responds, ‘A model plane? Yeah, yeah, I used to build them when I was a kid, always forgot to put the windows in before I glued the fuselage together… a real airplane? You’re kidding?’ ‘Nope.’ (Andrew Herd on Flightsim.com)

Scenes from SWRFI
Tracy Hallock documents some of the RV action at the Southwest Regional Fly-in (More)

Flying Maui style
Hawaii RV-6A pilot and builder Greg Grigson gives a visiting RV builder a little tour of the local sod, and sends him home with a suitcase full of motivation. (See pics)
Related link:
RJSFlyer's RV-9A project

CALENDAR

CA: Watsonville Fly-in and Airshow,Watsonville WV. Fri-Sun (Web)

CA: Chino Van's Air Force RV Fly-in. Concludes Sunday. (Web)

MN: Blaine Aviation Days. ANE. Now through Sunday. 7-4 p.m. (Web)

NH: Hampton. Sunday. 30th Annual Aviation Flea Market
Giant Fly-In/Flea Market! Aviation Items only. (Web)

TN: Fly in at the Island,Knoxville Downtown Island kdkx. Saturday.

Related Link:
Fly-in Calendar


ACCIDENT REPORTS

None to report

NEW INCIDENTS

None to report


VAN'S Q & A

Q: The plans (RV-7 & 9) indicate that the longerons are supposed to rest 13/16" aft of the fwd edge of the side skin. First, when butted up against the weldment, that distance is 14/16" (7/8") for me. Second, and more problematically, in this position, the bead of the weld prevents the longeron from nesting flush on the bracket even when they are properly twisted. To get the longeron to nest flushly I have to move it back about another 3/16-1/8". If I did this, I think I would still have the necessary edge distances for the four AN3 bolts.

A: It's no problem to file away part of the weld on the WD-602 if it is preventing the longeron from fitting properly. Don't remove material from the longeron.

(Get some tech support help from Van's? Pass it along! Just forward it to rvnewsletter@comcast.net.)

OTHER NEWS

More from Sun n' Fun
The camping experience is a winner for this RVator. (EAA 1246)

Small planes "dangerous" to politicians?
Hotline's intrepid editor rebuts a Knight Ridder story, on his political blog.

Installing Van's instruments
Recent addition to the technical bulletin section of Van's Web site. (pdf)

Video: Of no RV relevance whatsoever.
But, hey, they're still airplanes.

Engines are the news
AVweb's Marc Cook made his annual journey to SNF and saw some very interesting products for Experimentals and certified aircraft alike.

Pix : Builder motivation
RVator Kevin Hester makes AvWeb picture-of-the-week.

ARCHIVES
See a list of previous RV Builder Hotlines organized by date and subject. (Go)
  
BUILDER QUICK Q & A & TIPS

What's not included?

What are some of the options not included in an RV-10 kit. MYRV10.com has put together a very impressive page.

Aircraft hardware: What you need to know
The quality of our workmanship in building an airplane is very important. We all take the needed time and spend the necessary money to ensure we have a high quality airplane. We want it to not only look attractive, but also to be safe. But what about the materials that hold the airplane together the aircraft hardware? Do we try to cut expenses by using questionable bolts or used nuts? Is it really necessary to spend money on high quality aircraft hardware? Absolutely! (An archived article by Ron Alexander.)

CLASSIFIEDS & LETTERS

RV7 Project for Sale: I have a real nice quick build RV-7 with tip up canopy project for sale. Many extras ready for engine and avionics. I have been meticulous at building what I have and it is real nice. It is also A & P built. I hate to sell it but finances forces sale. If you would like to get in touch with me drop me an e-mail at ncormier@cox.net and I will send you the particulars. You can also check out my business web site at www.wildbirdxing.com and click on the airplane to see a dozen pictures or so to give you an idea.

7A QB For Sale: - Near St. Louis, MO. Complete QB kit minus finishing kit
because engine choice has not been made. No time available to
complete. 80% of empennage done. Save $3,000. or more. 573-484-3776,
and n710e@hotmail.com. My strip designator 16MO on airstripamerica.com.
On Kansas City Sectional. Call between 9AM and 7PM CDT. $17,995.00
(Bill Findley)


HVLP for sale. TiP turbine HVLP system. Four different tips and needles. $350.00 Jim Bower jimbower@hotmail.com

RV-3 kit wanted: I am looking for an RV3B kit in any stage of construction. Please respond to rvbuilder1@aol.com or 260-417-3432. Would like to see what is out there before I go the full construction route again.

RV-6 for sale: I've held out as long as I can, but I have to sell my 6a to make room for an RV-10 thats now on gear legs and taking way too much room. To expedite to process I'm going to list it on EBay Saturday morning. Check it out at http://www.preautoacc.com/precision/N231RV.html

RV10 Kit for sale: have the first three kits to build one RV-10 need to sell due to health condition 4th kit will need to be purchased from vans for completion asking $24000.00 US Make offer located in Ky near Shelbyville 502 829 0113 All kits are Still in org. crates never opened. Thanks Pat

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The RV Builder's Newsletter is published every Saturday morning and is distributed to those interested in building and flying the RV aircraft featured by Van's Aircraft Inc. There is no cost to subscribe and the newsletter is delivered by e-mail in either an html or PDF format. Archives of the newsletters are available at http://rvbuildershotline.com/ . ©2006 Bob Collins. This newsletter is not endorsed by, approved by, or affiliated with Van's Aircraft Inc. Send news, letters, comments. If you would no longer care to receive this newsletter, just click here and hit SEND. I promise, it really will unsubscribe you.